11 Designing Error Management Master Mistake Proofing Vol
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How To Reduce Errors In Data Entry
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All Resources Contact Us Mistake Proofing in Product Design November 1, 2004 By David McBride Mistake proofing a product's design and its manufacturing process is a key element of design for manufacturability (DFM), and improving product quality and reliability.
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A difficult to assemble product is more likely to be assembled incorrectly. The Japanese error proofing vs mistake proofing concept of Poka-Yoke (mistake-proofing) is oriented to finding and correcting problems as close to the source as possible because finding and mistake proofing examples in manufacturing correcting defects caused by errors costs increasingly more as a product or item flows through a process. Early work on poka-yoke by Japanese authorities like Shigeo Shingo focused on mistake-proofing the process after a https://www.amazon.com/Mistake-Proofing-Designing-Richard-B-Chase/dp/1438227396 product has been designed and is in production. As time has passed, more emphasis has been placed on designing the product such that mistakes are prevented in production. Often the benefits of mistake proofing not only help with production of the product but can also contribute to correct user operation, maintenance, and servicing of the product. The concept of Mistake-Proofing involves: Controls or features in the product or process to http://www.emsstrategies.com/dm110104article.html prevent or diminish the occurrence of errors. Simple and inexpensive inspection or error detection, at the end of each successive operation to determine and correct defects at the source. There are six mistake-proofing principles or methods. These are listed in order of priority in fundamentally addressing mistakes: Elimination: This method eliminates the possibility of error by redesigning the product or process so that the task or part is no longer necessary. Example: product simplification or part consolidation that avoids a part defect or assembly error in the first place. Replacement: To improve reliability, simply substitute an unpredictable process with a more reliable process. Examples: Use of robotics or automation that prevents a manual assembly error, automatic dispensers or applicators to insure the correct amount of a material such as an adhesive is applied. Prevention: Design engineers should design the product or process so that it is impossible to make a mistake at all. Examples: Part features that only allow assembly the correct way, unique connectors to avoid misconnecting wire harnesses or cables, part symmetry that avoids incorrect insertion. Facilitation: Utilizing specific methods and grouping steps will make the assembly process easier to perform. Examples: Visual controls that include color-coding, marking or labeling of parts. A stag
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