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research should be removed. (April 2014) (Learn how and when to remove this template message) Poka-yoke example: Ethernet cable plug is designed to be plugged in only one orientation. Poka-yoke (ポカヨケ?) [poka yoke] is mistake proofing examples a Japanese term that means "mistake-proofing" or “inadvertent error prevention”. The key word

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in the second translation, often omitted, is "inadvertent". There is no Poka Yoke solution that protects against an operator’s sabotage, mistake proofing six sigma but sabotage is a rare behavior among people.[1] A poka-yoke is any mechanism in a lean manufacturing process that helps an equipment operator avoid (yokeru) mistakes (poka). Its purpose is to eliminate product error proofing lean defects by preventing, correcting, or drawing attention to human errors as they occur.[2] The concept was formalised, and the term adopted, by Shigeo Shingo as part of the Toyota Production System.[3][4] It was originally described as baka-yoke, but as this means "fool-proofing" (or "idiot-proofing") the name was changed to the milder poka-yoke. Contents 1 Usage 2 History 3 Implementation in manufacturing 4 Benefits of Poka Yoke implementation

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5 See also 6 References 7 Further reading 8 External links Usage[edit] More broadly, the term can refer to any behavior-shaping constraint designed into a process to prevent incorrect operation by the user. A simple poka-yoke example is demonstrated when a driver of the car equipped with a manual gearbox must press on the clutch pedal (a process step, therefore a poka-yoke) prior to starting an automobile. The interlock serves to prevent unintended movement of the car. Another example of poka-yoke would be the car equipped with an automatic transmission, which has a switch that requires the car to be in "Park" or "Neutral" before the car can be started (some automatic transmissions require the brake pedal to be depressed as well). These serve as behavior-shaping constraints as the action of "car in Park (or Neutral)" or "foot depressing the clutch/brake pedal" must be performed before the car is allowed to start. The requirement of a depressed brake pedal to shift most of the cars with an automatic transmission from "Park" to any other gear is yet another example of a poka-yoke application. Over time, the driver's behavior is conformed with the requirements by repetition and ha

Management Companies & Executives Corporate Culture Corporate Responsibility Growth mistake proofing examples in manufacturing Strategies Strategic Planning & Execution Global EconomyCompetitiveness Demographics Emerging mistake proofing levels Markets Environment Legislation Public Policy Regulations Trade OperationsEnergy Management Lean / Six Sigma

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Maintenance Quality Safety FinanceBudgeting & Reporting Corporate Finance & Tax Cost Management & BPM Governance, Risk & Compliance Software & Systems Treasury https://en.wikipedia.org/wiki/Poka-yoke & Cash Management WorkforceCompensation Strategies Education / Training Engagement Labor / Employment Policy Recruiting / Retention Teamwork InnovationIntellectual Property Process Improvement Product Development Research & Development Supply ChainCustomer Relationships Inventory Management Logistics Planning & Forecasting Procurement Supplier Relationships Transportation Warehousing and Distribution TechnologyAutomation Digital http://industryweek.com/webinar/bmgi-simple-mistake-proofing Tools Emerging Technologies Energy Information Technology Machine Tools Robotics Systems Integration Expansion ManagementIndustry Clusters Strategic Siting ResourcesIW 1000 IW US 500 IW 50 Best US Manufacturers IW Manufacturing Hall of Fame IW Salary Survey IW Best Plants IW Manufacturing & Technology Show IW Best Practices Reports IW Industry Reports Benchmarking Associations Glossary Advertisement Home > Human Error & Mistake Proofing: Simple Changes for Everyday Mistakes Course details Overview To err is human. Because most processes involve people, and all people make mistakes, even the best laid process improvements can go awry. The trainingbegins with an introduction of a behaviorist model providing a framework to think about and understand specific behaviors that result in human errors. According to one prominent theory, human errors occur in primarily three modes: skill-based, rule-based and knowled

Heating Dies/Die Materials Simulation/IT Handling QC Advertisement Home > Feature > Lean Error-Proofing for Productivity Improvement Lean Error-Proofing for Productivity Improvement Error-proofing is an outgrowth of the http://forgingmagazine.com/feature/lean-error-proofing-productivity-improvement quality movement, specifically the "zero defects" initiative. It is a team-based, plant-floor https://www.crcpress.com/business-management/quality-six-sigma/mistake-proofing-poka-yoke improvement strategy that focuses on production processes and operations. Apr 27, 2007 Subramaniam (Mani) Manivannan | Forging EMAIL Tweet Comments 0 Error-proofing is an outgrowth of the quality movement, specifically the "zero defects" initiative. It is a team-based, plant-floor improvement strategy that focuses on production processes and operations. By Subramaniam mistake proofing Manivannan The Zero Defects Initiative is a team-based plant floor improvement strategy, focusing on production processes and operations. Shigeo Shingo, then an industrial engineer at Toyota Motor Corp., introduced the concept of poka-yoke (pronounced POH-kah YOH-kay) in 1961. Shingo's initial term was bakayoke, which means "fool-proofing." In 1963, a worker at Arakawa Body Co. refused to use baka-yoke mechanisms in her work mistake proofing examples area, because of the term's dishonorable and offensive connotation, and subsequently the term was changed to poka-yoke, which means "error-proofing" or "mistake-proofing." What is Poka-Yoke? A mistake is the execution of a prohibited action, the failure to correctly perform a required action, or the misinterpretation of information essential to the correct execution of an action. Poka-Yoke involves using process or design features to prevent the manufacture of a "non-conforming" product. It may also be a processimprovement system that prevents personal injury, promotes job safety, prevents faulty products, and prevents machine damage. In other words, Poka-Yokes are mechanisms used to mistake-proof an entire process. Ideally, Poka-Yokes ensure that proper conditions exist before actually executing a process step, preventing defects from occurring in the first place. Where this is not possible, Poka-Yokes perform a detective function, eliminating defects in the process as early as possible. Many people think of Poka-Yokes as limit switches, optical inspection systems, guide pins, or automatic shutoffs that should be implemented by a plant's engineering department. This is a very narrow view. PokaYoke mechanisms can be electrical, mechanical, procedural, visual, human, or

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