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occur or makes the error immediately obvious once it has occurred. When to Use Mistake Proofing When a process step has mistake proofing examples been identified where human error can cause mistakes or defects to error proofing methods occur, especially in processes that rely on the worker’s attention, skill or experience. In a service process, mistake proofing definition where the customer can make an error which affects the output. At a hand-off step in a process, when output or (for service processes) the customer is error proofing six sigma transferred to another worker. When a minor error early in the process causes major problems later in the process. When the consequences of an error are expensive or dangerous. Mistake–Proofing Procedure Obtain or create a flowchart of the process. Review each step, thinking about where and when human errors are likely to occur. For

Mistake Proofing Examples Ppt

each potential error, work back through the process to find its source. For each error, think of potential ways to make it impossible for the error to occur. Consider: Elimination—eliminating the step that causes the error. Replacement—replacing the step with an error-proof one. Facilitation—making the correct action far easier than the error. If you cannot make it impossible for the error to occur, think of ways to detect the error and minimize its effects. Consider inspection method, setting function and regulatory function. Choose the best mistake-proofing method or device for each error. Test it, then implement it. Three kinds of inspection methods provide rapid feedback: Successive inspection is done at the next step of the process by the next worker. Self-inspection means workers check their own work immediately after doing it. Source inspection checks, before the process step takes place, that conditions are correct. Often it’s automatic and keeps the process from proceeding until conditions are right. Setting functions are the m

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Error Proofing Vs Mistake Proofing

Black Belt Green Belt Transactional Green Belt Yellow Belt Master Black Belt error proofing lean Compare Belt Courses Lean Methods Kaizen Leader Design for Six Sigma (DFSS) Short Courses Language Options Certification Home mistake proofing examples in manufacturing Black Belt Certification Green Belt Certification Master Black Belt Certification SOFTWARE & TECHNOLOGY Software Web-based Data Analysis- EngineRoom Desktop Data Analysis- EngineRoom for Excel Simulation- Process Playground Training Simulations New http://asq.org/learn-about-quality/process-analysis-tools/overview/mistake-proofing.html to Simulations? SigmaBrew DMAIC SigmaBrew InBox Learning Lab - St. Sigma Sherlock Holmes Zombie Hunter Enterprise Technology Project Tracking - TRACtion Online Testing - Crucible Admin Tools - Wave Machine BLENDED LEARNING Blended Learning Home Blended Learning Basics The Playbook Research Examples KNOWLEDGE CENTER All Free Resources New to Lean Six Sigma? Webcasts Toolbox (Tutorials) Papers & Articles The Playbook SigmaPedia https://www.moresteam.com/toolbox/error-proofing.cfm Metrics Lean Resource Center Blog Newsletter MORESTEAM UNIVERSITY Student Login Support Center Alumni Network SUPPORT > Knowledge Center > Toolbox > Error-Proofing Error-Proofing Definition: Error-proofing refers to the implementation of fail-safe mechanisms to prevent a process from producing defects. This activity is also know by the Japanese term poka-yoke, from poka (inadvertent errors) and yokeru (to avoid) - pronounced POH-kuh YOH-kay. Although this common-sense concept has been around for a long time, it was more fully developed and popularized by Shigeo Shingo in Japan. The philosophy behind error proofing is that it is not acceptable to make even a very small number of defects, and the only way to achieve this goal is to prevent them from happening in the first place. In essence, error-proofing becomes a method 100% inspection at the source rather than down the line, after additional value has been added (wasted). Achieving extremely high levels of process capability requires this type of focus on prevention rather than detection. You may not realize it, but you probably encounter many examples of error-proofing in your every-day life, as ou

The Elsmar Cove Business Systems and Standards Discussion Forums > Common Quality Assurance Processes and Tools > Definitions, Acronyms, Abbreviations and Interpretations http://elsmar.com/Forums/showthread.php?t=19269 Error Proofing vs. Mistake Proofing - Differences? Forum User Name Keep Me Logged In Password Register Photo AlbumsBlogs FAQ Community Calendar Today's Posts Search Elsmar Cove Forum Visitor https://www.isixsigma.com/tools-templates/poka-yoke/how-mistake-proof-are-your-processes/ Notice(s) Some people have been having Password Reset issues (especially "Hotmail" accounts). If you have a problem, contact the Peachfarm Internet Properties IT techs directly at peachfarmllc mistake proofing {at} neomailbox.ch (Switzerland) and we will resolve your problem(s) within 12 hours. Hello, Unregistered! You are currently browsing the "Definitions, Acronyms, Abbreviations and Interpretations" forum. Unlike threads in the other forums, Discussion Threads in this forum are listed Alphabetically, rather than by 'Latest Post'. You can step through the pages to find the Definitions, mistake proofing examples Acronyms, Abbreviations and/or Interpretations you are looking for, or you can Search this forum with the Search This Forum search link. You can also Sort the listing in a number of ways by clicking on the Column Headers. Please Contact the Administrator if you have any questions. Community Links Social Groups Pictures & Albums Registered Visitors Search the Cove Forum Discussion Threads Show Threads Show Posts Tag Search Advanced Forum Search Search Elsmar Unanswered Threads Find All Thanked Posts Search Blogs Tag Search Advanced Forum Search Go to Page... Error Proofing vs. Mistake Proofing - Differences? Elsmar XML RSS Feed Monitor the Elsmar Forum Monitor New Forum Posts Sponsor Links Courtesy Quick Links Links that Cove visitors will find useful in your quest for knowledge: International Standards Bodies - World Wide Standards Bodies ASQ - American Society for Quality International Standards Organization - ISO Standards and Information Howard'sInternational Quality Services Marcelo Antunes'SQR Consulting, andMedical Devices Expert Forum Bob DoeringB

Events Submit an Event News Read News Submit News Jobs Visit the Jobs Board Search Jobs Post a Job Marketplace Visit the Marketplace Assessments Case Studies Certification E-books Project Examples Reference Guides Research Templates Training Materials & Aids Videos Newsletters Join71,714 other iSixSigma newsletter subscribers: THURSDAY, OCTOBER 20, 2016 Font Size Login Register Six Sigma Tools & Templates Poka Yoke How Mistake Proof Are Your Processes? Tweet How Mistake Proof Are Your Processes? Kerri Simon 24 It was a Japanese manufacturing engineer named Shigeo Shingo who developed the concept that revolutionized the quality profession in Japan. Originally called "fool proofing" and later changed to "mistake proofing" and "fail safing" so employees weren't offended, poka yoke (pronounced "poh-kah yoh-kay") translates into English as to avoid (yokeru) inadvertent errors (poka). The result is a business that wastes less energy, time and resources doing things wrong in the future. What Is Poka Yoke? Poka yoke is one of the main components of Shingo's Zero Quality Control (ZQC) system – the idea being to produce zero defective products. One way this was achieved is through the use of poka yoke; a bunch of small devices that are used to either detect or prevent defects from occurring in the first place. These poka yoke methods are simple ways to help achieve zero defects. Who Develops Poka Yokes? Here's the beauty of the methods…anyone, from manager to line supervisor to line employee can develop a poka yoke. (Alright for you transaction people out there…anyone, from regional sales manager to sales associate to document specialist). All it takes is the empowerment of employees, as well as a little instruction around what makes a good poka yoke. What Does a Poka Yoke Look Like? P

 

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